Offset Misalignment Test Apparatus EV Charging Interface Misalignment Tester

Complied Standards & Clauses

This test equipment conforms to UL2552-2022, clause 54C.3 and Figure 54C.2, IEC62196-1.

Equipment Overview

Samples and restrictions: Charging interface

Application: Used to apply up, down, left, and right forces to the gripping point of the charging gun to simulate the offset operation it undergoes during normal use and verify its compressive strength in all directions.

Test principle: The servo motor drives the manipulator to apply force in four directions: -X+X-Y+Y. The force value and interval time are in accordance with the standard requirements.

Equipment structure and characteristics:

1. The equipment utilizes PLC control, touchscreen operation, and four-directional force sensors for monitoring.

2. One independent workstation allows for testing one sample in four directions.

3. The control cabinet and actuator are separate, allowing the entire actuator support platform to be placed in a constant temperature chamber

Equipment Dimensions (subject to final design drawing):

Actuator Support Platform: 1200 × 800 × 1500 mm (W × D × H);

Cabinet: 500 × 400 × 1400 mm (W × D × H);

Approximate Equipment Weight: 200 kg

Usage environment:

Power supply: AC220V±10%/50-60Hz, operating temperature 5-35℃, humidity 30%-90%;

Technical Parameters

Control and operation method	PLC control, touch screen operation
Station	SNQC1016A-1 Single station
Force direction	+X -X +Y -Y are applied in sequence (the program can be customized according to needs), as shown below
Force applying mechanism	YZ axis vertical axis automatic manipulator, X axis adjustable
Specimen fixture	Universal arc-shaped clamp, can clamp most charging guns, V-shaped clamp can be adjusted 200mm left and right
Applied force value	0-500N, can be preset, force sensor monitoring, automatic system control
Interval time	0～999.9s, can be preset
Force application time	0～999 .9s,can be preset
Number of trials	0-999999 times, can be preset
Socket center distance to ground	1m, mounting plate tilted 30° (from vertical direction)
Protect	Overload protection, leakage protection, short circuit protection

Sinuo Testing Equipment Co., Limited established in 2019, but Sinuo has rich experience in manufacturing test euipment, test system and offering overall laboratory construction of electronic and electrical products. Sinuo's main products include electrical vehicle test equipment, battery testing equipment,  electromagnetic compatibility (EMC) test system, environmental testing equipment, fire retardant test equipment, dust-proof waterproof testing equipment and electrical appliances testing equipment. Our products covering electrical vehicle, electric power, communication, electrical appliances and electronic devices industries.

Sinuo has a professional technical research and development team, which is proficient in various international standards such AS IEC, ISO, EN, VDE, BS, AS, ASTM, GB and industry standards such AS MBN LV124, VW-80000. We master physical mechanics, heat, electricity, fluid and other theoretical knowledge in the application of equipment. And continue to focus on industry standard equipment performance optimization, operation simplification and equipment stability and reliability improvement.

Sinuo has two factories in Guangzhou and Dongguan, and cooperates with many research institutions and schools. Our R&D and production capacity are in the forefront. We have authorized agents in South Korea, the United States, South Africa, Egypt, Pakistan, the Philippines and other places, we serve customers BV, CSA, Intertek, SGS, TUV and other internationally renowned testing and certification institutions, local government quality inspection departments and production factories.